Monday, July 29, 2019

Deming’s 14 points for Management


















As per Deming, “TQM is a set of systematic activities carried out by the entire organization to effectively and efficiently achieve the organization’s objectives so as to provide products and services with a level of quality that satisfies customers, at the appropriate time and price”.

The emphases is on customer satisfaction and go back to basics and customers. It is B2B (back to basic) and B2C (back to customers).

In simplest words it is “on time delivery of product and/or services of right quality at competitive price”.
What are Deming’s 14 business philosophy points for Management?
Every company small or large, manufacturing or service industry, profitable or non-profitable deals with competitive phase of market. For which here are 14 components, where the management of an organisation need to adhere to in order to drastically improve to be successful. By going through these 14 points in all levels of the organization, an entire transformation can be achieved.
Color codes are used for different categories in description. These components are described in four categories-

Category
Description of category
Deming Business points
         1
System approach
4,11,14
         2
Statistical approach towards variability reduction
3,5
          3
Nature and scope of knowledge
6,13
          4
Psychology and understanding of human behavior.
1,2,7,8,9,10,12


The 14 Business philosophy points of Deming in short description are as follows:

1.      Create constancy of purpose towards improvement of product and/or services.
Do not wait till the product is out for packaging or delivery but evaluation should be done at each stage for necessary improvements during the process.  Constant improvement in product/services will make you more competitive in market and consistency in the business.

2.      Adopt the new philosophy of cooperation for “Win-Win”.
Management must take responsibility for being open to changes as per market demand and customer satisfaction. Without cooperation it will be difficult to face new chances and challenges.  The Change is the demand in a time when innovation occurs every day. Company cannot sustain without necessary change.

3.      Cease dependence on mass inspection of the product to achieve quality.
Instead of product inspection, for ensuring quality checks should be done during the process. Any improvement needed can be made earlier before a question arises on liability of product. Earlier detection will not only improve our product but will also save on time and cost.

4.      End the practice of awarding business on the basis of price tag alone.
Stop doing business and negotiate with suppliers based on the lowest price. Select suppliers who are authorized dealers and are ISO accredited for standard raw materials. The supplier should be able to deliver raw materials/reagents/consumables at right place, at right time and of right quantity. It is worthwhile in the long term to build a good and long-standing relationship with suppliers, which fosters trust and increases loyalty.

5.      Continually improve every process.
Continuous improvement in product and or services will result in better quality and productivity. Improved processing will result in cost reduction, less waste, reduced rework and scraps which subsequently has a cost effective effect.

6.      Institute on the job training for skill enhancement.
Training and development of employees is necessary for the survival of an organisation. It is managements responsibility to get employees trained in the field they are working in their company. There should be a proper training plan schedule and all the necessary training should be given to sharpen their skills at workplace. A trained and skilled employee can efficiently and effectively manage resources in the company ultimately increasing productivity.
I have faced this personally and would like to share this, especially with HR managers, CEOs and all there -about the fear of losing well trained employee.

7.      Adopt and institute leadership.
Since Supervisors, Leaders, HOD and managers are counted on scale of high authority and hence can help employees and equipment work better. They can figure out what is happening on the workplace. They should be  fully focus on the big picture of company.

8.      Drive out fear and build trust.
Fear is paralyzing. Therefore, fear should be removed at work floor so that everyone can work effectively for the company, feel safe and take risks. Transparent communication, motivation, respect, and interest in each other and each other’s work can contribute to this. Recognition and Word of appreciation to your employees will work as wonders.

9.      Breakdown barriers between departments- abolish unhealthy competition.
By eliminating the boundaries between departments, cooperation and communication can be better. When all the department team member are focused, it becomes very easy for company to achieve their goal and target.   

10.  Eliminate slogans, exhortations and unrealistic targets.
The team follows culture of the company. It should be clear that it is the team effort at each stage which will result in quality product or services. Hence, Quality and production problems do not arise from the individual employee, but from the system itself.

11.  Eliminate arbitrary numerical targets
Rushing at workplace through work can cause errors in production or unsatisfied customer services. Every employee should be given enough necessary time to perform work well.

12.  Remove barriers that rob both daily workers as well as management staff of their right to pride in workmanship
Employees feel more satisfaction when they get a chance to execute their work well and professionally, without feeling the pressure of deadlines.

13.  Encourage education and self-development and
By encouraging employees to work for themselves and to seek for their higher studies and training as a self-evident part of their jobs, they are able to elevate themselves to a higher level.

14.  Demonstrate top management commitment.
Transformation is the work of everyone. Set forth concrete actions to implement and realize transformation and change throughout the organisation.

How can the 14 Business philosophy points of Deming be implemented?
The answer is simple- TRANSFORMATION.

What are the Seven Deadly Diseases of Management?
7 deadly diseases pointed out by Deming are-

1.      Lack of consistency of purpose
2.      Emphasis on short term profits
3.      Personal review system
4.      Mobility of management
5.      Running a company with visible figures
6.      Excessive medical cost
7.      Excessive liability cost

Two more were added later. They are-
8.      Excessive executive compensation
9.      An outdated intellectual property system.

Conclusion-
1.      One can use Deming 14 key principles for management for transforming business effectiveness. 
2.      One should get rid of 9 deadly disease of management for effective business.

References-



Sunday, July 28, 2019

Evolution of Total Quality Management














Total quality Management (TQM) is defined as both as philosophy and a set of guiding principles. It represents the foundation of a continuously improving organization.

  Basic Approach TQM requires six basic concepts:

1.      A commitment and involved management to provide long-term all level organizational support.
2.      Focuses on the customer, both internally and externally.
3.      Effective involvement and utilization of the entire work force.
4.      Continuous improvement of the business and production process.
5.      Treating suppliers as partners.
6.      Establish performance measures for which Quantitative data are necessary to measure the continuous quality improvement activity.  

The article introduces the development of Total Quality Management (TQM), the definition, principles; standards and application of TQM are being discussed to gain more insight. As you go through the contents of this blog you will come across different interpretations which are placed on the word ‘quality’. The evolution of quality management is described through the stages of inspection, quality control, quality assurance and to TQM and further World Class Quality.

Evolution of quality management-

1924
Statistical process control charts
1930
Tables for acceptance sampling
1940’s
Statistical sampling techniques
1950’s
Quality assurance /TQC
1960’s
Zero defects
1970’s
Quality assurance in services
1990’s
Total Quality management
2010
Quality everywhere, Excellence

TQM

Total quality management abbreviated as TQM is an approach to improve the flexibility and effectiveness of a business in its entirety.

Elements of TQM are:
1.      People who aspire for GRAPES ( Growth, Recognition, Achievement, Participation, Esteem and self-actualization).
2.      Quality tools and techniques such as SPC (Statistical process control), OR (operation research), IE (industrial engineering).
3.      Integrated Management System comprises ISO 9001 on QMS, ISO 14001 on EMS and OHSAS 18001 on SMS.

Quality
Quality- meeting the customers requirement
Quality is meeting the customer’s requirements, and this is not restricted to the functional characteristics of the product or services.

Definition – ISO 9000:2015- “Quality is the degree to which a set of inherent characteristics fulfils requirements”.
Mathematically Expression-
Through quality is an abstract perception, it has a quantitative measure-

Q= P/E
Where,
Q= quality
P= performance (as measured by the manufacturer) &
E= expectations (of the customer)
  
The Quality Gurus and their key contributions-

1.      Walter Shewhart  (1891-1967) 
-          “ Father of Statistical quality control”
-          Control charts
-          Common and special causes of variations
-          Reduction of variations.

2.      W. Edwards Deming (1900-1993)
-          14 Business philosophy points
-          7 deadly diseases of top management
-          PDCA approach
-          Definition of quality according to him is “A predictable degree of uncertainty and dependability at low cost and suited to market”.

3.      Joseph M. Juran (1904-2008)
-          Quality is fitness for use; quality trilogy
Quality planning- the process of preparation to meet quality goals
Quality control- the process of meeting quality goals during operations.
Quality improvement- the process of breakthrough to unprecedented levels of performance. He blended statistical, technical and managerial concepts
-          Conceived the idea of “cost of quality”.

4.      Armand Feignbaum 1922
-          Quality is a total field
-          The customer defines quality.
-          Feigenbaum (1983) defined quality as Quality is total composite product (goods and services) characteristics, through which the product in use will meet the needs and expectations of the customers.

5.      Philip B. Crosby (1926-2001)
-          Quality is free
-          Zero defect concept- right first time and every time.
-          According to him “quality is conformance to requirements”.

6.      Kaoru Ishikawa (1915-1989)
-          Cause and Effect diagrams
-          Quality circles

7.      Genichi Taguchi 1924
-          Taguchi loss function
-          Innovation in  Designs and associated linear graphs

QC and QA difference

Aspects
QC
QA
Definition
QC is a set of activities for ensuring quality of products.
QC is a set of activities for ensuring quality of processes by which products are developed.
Philosophy
Inspection
Compliance to standard
Approach
Segregation of good from bad.
Product control
Process control
Responsibility for quality
QC Department
QA Department
Focus
Product
Manufacturing
Benefits
Few
Consistency in manufacture
Limitations
Does not address root causes of problem
Difficulty in interpretation for service sector. Still an inspection process.

Evolution of QC over centuries

Period
Basic approach
Upto 18th Century
Product control philosophy- segregation good from bad- leading to quality at ANY cost.  
19th Century
It is based on corrective philosophy. Process control- quality building approach- quality assurance function - Quality at A cost. This lead to emphasis on technical aspects of QC comprising a blend of technology and statistical methodology and corrective action only after root cause analysis.
20th Century
Emphasis on prevention of defects
Stress on pre-process control- quality of designs, input materials’ inherent quality, competence of men inducted in the job, quality of training with emphasis on behavioral aspects. With all this rear guard action ultimately quality is free. This was the beginning of TQM.
21st Century onwards
Realizing productivity gives short term profit but quality   brings long term stability, organization consolidated TQM process and moved to total quality of management (TQOM) or world class management (WCM). This is the order of the day.

Traditional v/s TQOM culture-

Aspect
The Traditional Culture
The TQOM or WCM Culture
Attitude to change
Resistance- “do what we always do”
Welcomes change: change is seen as an opportunity for improvement
Customer requirements
Fail to understand them
Strive to meet them
Departmental communications
Nonexistent: departments work independently as silos.
Departments work together as a team.
Communication between management and workforce
Managers speak and do not listen
Two- way process
Problem solving
Constant fight against recurring problems
Addresses root cause of problems
Attitude to mistake
Find someone else to blame
Seen as a part of the organization’s problem
Attitude to trust
No trust
Trust is essential


Conclusion-
-          TQOM is definitely the order of the day.
-          Faster an organization adapts to TQOM culture, better is its prospect towards achieving WCM status.

  
Ref-



About Me

Hi! I’m Sushma Uttam Kanukale, a Quality Manager- Medical Testing Laboratory based in Dubai, UAE. With over 10 years of experience in healthcare and laboratory operations, I am passionate about implementing effective quality systems, continuous improvement processes, and staff training. On this blog, I share insights, tools, and practical tips on Quality Management and Laboratory Excellence.